China Complete Cement Plant with Cement Mill Kiln

Product description
CHAENG have advanced technology production equipment and a professional technical team. CHAENG holds deep domain knowledge of the industry and hence, is equipped to offer customized service that are directed to meet the needs of clients from cement plants.
Cement production line includes crushing and pre-homogenization, raw material preparation & homogenization, preheating & decomposition, cement clinker sintering, cement grinding and packaging etc. CHAENG have the ability to built 300t / d ~ 3000 t /d cement production line independently, And has extensive experience in the design and construction, built many large cement production line

Process Description
1. Crushing and Preblending
limestone, clay, iron ore, coal,etc. Limestone is the largest amount of raw materials in cement production. After mining, the size of limestone is large with high hardness, so the limestone crushing plays a more important role in cement plant.
2. Raw material preparation
In the cement production line, producing 1 ton of Cement need grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum).Grinding operation consumes about 60% of total power in cement plants, raw material grinding more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.chaeng can provide cement vertical mill, chaeng cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality , it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional ball mill, and the power saving effect is very remarkable.
3. Raw naterials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand.
4. Preheating and precalcing
Preheater and calciner are key equipment for precalcing production technique.
5. Burning cement clinker in a rotary kiln
The calcination of rotary kiln is a key step of cement plant, which makes directly influence on the quality of cement clinker.
6. Cement grinding
Grinding cement clinker (and gelling agent, performance tuning materials,etc) is used to grind the cement to the appropriate size (in fineness, specific surface area, etc.), optimize cement grain grading, increase the hydration area and accelerate the hydration rate to meet the requirements of cement paste setting and hardening.


Specifications
SystemRaw material grindingCoal grindingCement grindingSpecificationGRMR53.41 3800kWGRMC36.4 1250kWGRMK46.41 4550kWSeparator200kW132kW315kWFan900000m3/h 11500Pa 4000kW245000m3/h 9900Pa 1000kW50000m3/h 8000Pa 1600kWCapacity and Fineness≥430 t/h R80um=12%45 t/h R80um=3%150 t/h 3300cm2/gFeeding95% < 80mm95% < 50mm95% < 40mm
Features
1. EPC advantage
The company can provide clients with 8 services including raw material test, project design, equipment manufacturing, installation, debugging, technical training, reaching the standard and reaching the capacity and EPC service. The company has many advanced technologies, rich operational experience and the ability to quickly analyze, judge and solve the problems when the problems occur.
2. Have the fastest delivery speed, and the delivery of the whole production line only needs 6-8 months.
3. Long time cooperation with well-known designing institute and cement plants worldwide
4. Have built more than 100 sets of cement lines at home and abroad.


Customer stories
1. Uzbekistan customer officially signed a cement production line of 1000TPD with CHAENG on March 16, 2016. From the customer inspection to the final cooperation, it took less than 10 days, because CHAENG's strong strength and 60 years' experience, which make customers so trust.

Type New type cement production lineCapacity1000TPDMain equipment GRMR22.21 raw material vertical mill, GRMC16.21 coal vertical mill, GRMK33.31 vertical cement mill, φ3.2x50m cement rotary kilnCharacteristicsEnergy saving, environmental protection
2. Meng Electric Group: 1,500,000 T/A cement plant,The production line using new dry process cement technology, can reduce power consumption by 20% to 30%, greatly reduce production costs, improve the overall efficiency of enterprises.
3. Lafarge Group 2000t/d Cement Production Line
about chaeng
Founded in 1958 and located in Xinxiang, Henan province, CHAENG with 60-year experience in equipment manufacturing covers an area of 330,000 m2 and its annual production value is 1 billion yuan. The company specializes in manufacturing tube mills, rotary kilns, vertical mills and large steel casting and can undertake the EPC projects of cement production lines, active lime production lines, blast furnace slag/ steel slag/ nickel slag grinding plants, and its products are sold to more than 60 countries and regions in Southeast Asia, Central Asia, South Asia, North America, South America and Europe.
Our long-term strategic partners: Arcelor Mittal, Tata Group, Pohang Iron and Steel Company, Germany CCE, Japan Chiba , Shanghai Baosteel,Voestalpine and ASGT.